DDA-Rework Operator Trainee

 Basic Function:

Prepare and x-ray parts to an approved   technique under the supervision of an RT Level 2 or 3. Must be familiar with   customer specifications and required CM procedures. Salvage castings at the   end of production process by removing any final flash, sand, metal, defects   or other casting debris that is found in the x-ray process. Interact with   welding department by preparing castings for weld repair. Understand the   welding process, attributes necessary for successful welding, and support the   welding department. Employee will interact with Final Inspection and Quality   departments learning about scrap, disposition, and analyzing repetitive   clean-up and making suggestions for continuous improvement.

Physical Requirements:

Maximum Lift Weight 50 # 

Maximum Push/Pull Weight 100 #

% Of Time Sitting 10% 

% Of Time Standing 90%

Exposed to Severe Weather Conditions: No

Responsibilities:

1. Accurate scanning in and out of jobs and the proper reporting of processed quantities.
2. Wear proper safety equipment; keep work area clean and safe at all times.
3. Understand customer requirements, our company’s internal scrap challenges, rework, customer returns, the impact they have on your job and demonstrate ability to deliver quality & efficient workmanship.
4. Review & inspect all material being used, building self-inspection into everything you make/process.
5. Complete, date, and sign-off on all routing information.
6. Perform job tasks in an efficient manner according to given standards.
7. Become familiar with C.M. Procedures M13 Marking and SP 402 (1-5) DDA and traveler tickets
8. Sort parts by melt, dash, or serial numbers. Verify quantities and welded castings according to route tickets.
9. May remove flash, sand, metal, defects, or other debris from castings.
10. Serialize parts per C.M. procedure and serialization instructions on traveler tickets and log books.
11. X-ray parts to an approved technique and C.M. procedure SP402.
12. Ability to inspect and analyze casting for visual defects, making repairs or scrapping decisions
13. Removing flash, sand, metal, defects or other debris from castings; prepare castings for welding
14. Ability to review work instructions, detailed inspection plans, weld maps & blueprints to determine whether casting meets final specifications before passing to next work phase.
15. May perform and verify calibrations.
16. Communicate with X-Ray, Final Inspection, and Quality, communicating visual defect patterns and suggesting continuous improvement ideas for elimination of defects; interact with welding department in preparation of welds, understanding the welding process, attributes necessary for successful welding and supporting the welding department when time avails.
17. Report any problems or discrepancies to immediate management.
18. Provide oversite to x-ray trainees by verifying and signing off on all x-ray shots. 
19. Perform other related duties as assigned.

Benefit information available on company website.

Chicago Magnesium Casting and Midwest Aerospace Casting, LLC. provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

Skills:     

• Excellent oral and written communication
• Time management
• Ability to multi task
• Organizational skills
• Reading proficiency of work instructions

Education/Training:

• 40 hours documented formal training and minimum 400 hours on the job training i.A.W. NAS-410 and C.M. procedure TP- NDT.
• Experience with blending, drilling, measurement tools, and welding process knowledge preferred.

Experience:

•  Sufficient practical experience as an RT trainee
• Microsoft Suite experience