Extrusion Applications Specialist

The Extrusion Applications Specialist is responsible for identifying machining improvement opportunities and developing solutions that enhance process quality, reduce cycle times, support revision changes, and improve set‑up repeatability and cell flexibility. This role also assists in training operators and set‑up personnel within the assigned areas.

DUTIES:

• Exhibit active leadership that models and supports the company’s vision and strategies.


• Provide and promote a safe work environment by following all safety programs and policies throughout the facility.


• Partner with team leaders and departments to continuously analyze and ensure CNC machining, robotics, and fabrication processes meet customer and company quality standards.


• Work closely with Applications/Robotics, Tooling, Quality, Engineering, and Account Services teams to support process development, troubleshooting, and communication of changes. 

• Develop and approve extrusion processes for assigned projects.


• Assist with first‑time extrusion process set‑ups in collaboration with Extrusion, Die Shop, and Engineering personnel.


• Complete EPS sheets and other required set‑up documentation.


• Document extrusion press settings such as billet temperature, extrusion speed (inches per minute), and other key parameters.


• Document clear, accurate set‑up instructions to support consistent production.


• Work with Quality to establish and refine inspection methods for extruded product.


• Develop flexible, repeatable set‑ups that support stable, high‑quality extrusion runs.


• Approve process capability and ensure processes meet customer and company specifications.


• Communicate changes, results, and process updates with Account Services as needed.


• Review and participate in die card documentation to understand issues, identify root causes, and minimize unnecessary die corrections.


• Support ongoing improvements to extrusion processes through data analysis, collaboration, and problem‑solving.

Minimum Qualifications

Education

• Associate degree in Machine Tool Technology required, or


• 5+ years of CNC set‑up/programming experience with internal training to be completed after hire

Experience

• 5+ years of CNC machine set‑up and programming experience preferred


• Experience with MMC, robotics, and 5‑axis machining desired


• 5+ years of manufacturing experience desired

Knowledge, Skills, and Abilities

Technical Skills

• Strong computer skills (Microsoft Office Suite)


• Proficiency with programming software such as CAD, SolidCAM, SurfCAM, and OPUS


• Strong blueprint reading skills with solid understanding of GD&T


• Ability to use appropriate inspection equipment


• Knowledge of:




• Brown & Sharpe CMM


• Makino MMC software and MMC concepts


• Robotic concepts and robotic programming


• 5‑axis machining


• CNC machine capabilities


• Manual programming

Core Competencies

• Ability to recognize and act on safety concerns


• Strong coordination, judgment, and advanced math skills


• Effective teamwork and communication abilities


• Strong problem‑solving skills and ability to multi‑task

COMP AND BENEFITS

• A.I. Family Health & Wellness Clinic - Free to all employees


• Group Health Insurance


• Dental Insurance


• Vision Insurance


• 401(k) Retirement Savings Plan


• 401(k) Company Match


• Flexible Spending Account (FSA)


• Basic Life Insurance


• Short-Term & Long-Term Disability Insurance


• Voluntary Accident, Hospital & Critical Illness Insurance


• Paid Holidays


• Paid Time Off (PTO)


• Paid Volunteer Hours (8hrs. per year)


• Company Provided Work Uniforms


• Tuition Reimbursement


• Employee Assistance Program (EAP)


• PPE Reimbursement

Starting Wage Range: $28.00-35.00/hour