Facility Maintenance Engineer - Pharma - Fast Hire

Summary - Facility maintenance Engineer

Job Duties:

-Oversee unique planner implementation for planned preventive maintenance & instrument calibrations to enable effective maintenance and adherence to standards
-Select machine group of respective Unit/Block as per schedule and distribute uniformly.
-Oversee PPM / calibration planner preparation.
-Ensure whether good engineering practices are followed during planned preventive activity, and at other times, uniformly across site by inspecting, creating systems and having procedures and policies in place.
-Optimize breakdown maintenance to avoid recurrence and maintain continuous process operations by reviewing critical parts availability and PPM adherence to schedule
-Ensure critical spares of critical machines are maintained to reduce resolution time by predicting demand and reviewing availability.
-Strategize to minimize impact of breakdown on quality and production by reducing service time, learning from other sites and planning preventive maintenance and root cause analysis.
-Supervise Engineering Operations to ensure continuous utility maintenance and availability
-Oversee the Facility Management to ensure the site is maintained in optimum conditions.
-Check Engineering Stores to ensure critical spares are available and cost optimization.
-Oversee Engineering Scrap Management and disposal.
-Identify new vendors and technologies and ensure capability building of engineering team through training and experiential learning to improve machine performance
-Monitor adherence to unit training plans to ensure training needs of the engineering team across the site are met.
-Analyze training requirements of team and arrange internal and external training/seminars to meet these needs for staying updated with contemporary techniques used in maintenance.
-Prepare, monitor and control CapEx and OpEx across site to reduce costs
-Review cost heads with Engineering Heads / Unit heads and users to take corrective actions for keeping cost heads under control.
-Optimize operating cost by implementation of systems for monitoring control and awareness in utilities and processes.
-Ensure better costing during brown field projects" execution by leading negotiations with vendors and giving inputs on alternate equipment.
-Create and monitor safety standards along with HSE to achieve high level of Safety at site to minimize reportable accidents/ incidences
-Ensure GEP and all safety interlocks of machines and facilities are checked as per SOP through random checks and periodic reviews for safer operations.
-Review all safety meeting agendas and outcomes to ensure implementation of actions planned during departmental safety meeting across Site.
-Oversee implementation of automation and resource conservation projects (electrical, thermal, energy saving & water saving) by evaluating its returns, scope and implementation feasibility to reduce cost and make the plant energy sustainable
-Seek out and implement automation initiatives in the site to enhance efficiency.
-Plan and monitor internal and external energy audits across plants.
-Guide energy saving projects with respect to renewable energy and green fuel systems.
-Coordinate, evaluate and seek approval of Energy conservation and Resource conservation projects from different level for the site.
-Monitoring Timelines/ vendor / quality of execution during project planning and execution
-Monitoring of CapEx to ensure completion as per budget by guiding project negotiations for equipment and machinery.

Requirements:

-Engineering graduate
-5 to 7 years of experience in manufacturing (Maintenance and Projects). At least 3 years in senior management role
-Good technical knowledge of Pharma / API machinery and utility requirements
-Good knowledge and experience in execution of green field projects
-Knowledge of GMP and various regulatory requirements
-Strong leadership skills and experience in industrial automation
-Ability and willingness to learn