Lead Manufacturing Engineer

Dexter Magnetic Technologies supplies specialized magnetic solutions and components to demanding applications in the medical, aerospace, defense, semiconductor manufacturing, oil and gas, and industrial end markets.  Dexter’s engineers solve complex customer problems with innovative solutions, winning business based on quality, customer support, and application engineering expertise.  

For more information on Dexter Magnetic Technologies, please visit: https://www.dextermag.com/. 

Basic Purpose and Objective of the Position

Position is responsible for the process development of mechanical components, assemblies and systems for new and existing products. Evaluates and troubleshoots process issues focused on improving SQDCI.  Leads manufacturing cost reduction projects and collaborates with the cross-functional team to ensure machining and assembly processes are low risk for safety and quality, efficient and at low cost.    

Major Responsibilities – reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions:

• Lead in the development, design and validation of existing and new manufacturing and assembly processes utilizing 3D solid-modeling, CAD and FEA with a focus on employee safety, ergonomics, and lean concepts. Development should include consideration for direct labor differing language and skill capabilities.


• Follow the NPI Stage Gate process by executing the following:

• Ensure manufacturing process accommodates final machining to achieve geometrical tolerances.


• Determine manufacturing method and estimate setup/run times. (takt time/cycle time analysis)


• Develop control plans and inspection methods.


• Define all materials, tooling, fixturing, adhesives, methods of manufacturing, etc needed and ensure safety and quality are taken into consideration.


• Create high quality standard work that reduces human error.


• Apply GD&T as required to designs, and components drawings.

• Write programming for CNC equipment.


• Work with all affected areas on safety observations, PFMEA, cost reductions, ECR’s/ECN’s, DMR’s and part obsolescence.


• Improve productivity, efficiency, safety and throughput while eliminating waste by continuously improving designs, fixturing and processes.


• Communicate with and provide manufacturing expertise to; Suppliers, Customers, Design Engineering, Quality, Operations, Purchasing, and Sales.


• Work to meet your personal and department manufacturing engineering KPIs. Monthly, investigate and provide root cause analysis when KPIs are not met.  Implement approved corrective actions.


• Effectively leverage tools, such as lean initiatives, six sigma and change management, to drive continuous improvement activities to advance overall operations cross functionally.


• Analyze and design detailed fixturing to reduce safety risk, improve quality and error proof the process.


• Assigned to multiple medium / complex NPI projects and projects for key customers. (Build to Print + / Dexter Design)


• Assists with reviews of customer and in-house prints and designs.


• Troubleshooter for major manufacturing and quality problems.


• Assists in the training and technical development of colleagues in other functions.


• Assist Sales team in cost estimation for existing process


• Researches capital equipment and leads teams in effective implementation.


• Leads project Manufacturing Process Reviews and future planning.


• Occasionally provides face-to-face technical expertise for visits to high-value and high-profile customers.


• Stays abreast of current developments in manufacturing engineering and beyond.


• Proactively looks for opportunities to utilize new or existing manufacturing concepts outside of the originating engineering project and shares the information with the team.


• Assist with special projects and perform other related duties as assigned.


• Perform other duties as required.

Qualifications

      Education and Experience

• Bachelor’s degree in Industrial, Manufacturing, Mechanical Engineering preferred or equivalent combination of education and experience.


• Knowledge of magnetic materials and applications a plus.


• Master’s degree in Industrial, Manufacturing, Mechanical Engineering preferred


• Minimum of 7 years playing a lead role in the manufacturing environment. Proven record of successful launch of new process development and success solving complex manufacturing problems.


• Expert drafting and GD & T skills with the ability to perform tolerance stack up analysis.


• Proven record of leading cross functional teams managing capital projects and cost reduction initiatives.


• Proven record of mentoring and guiding less experienced colleagues.


• Black belt/Lean Certification preferred.

Salary Range: $130,000-$140,000 + bonus

We offer a comprehensive benefits package, including Medical/Rx, Dental, Vision, Flexible Spending Accounts, Basic Life/AD&D (includes coverage for dependents 100% Company paid), Short-Term Disability, Long-Term Disability (100% Company paid), Supplemental Life/AD&D, 401(k) with Company match, tuition assistance after 1 year, paid time off, and 11 paid holidays.