Key Responsibilities
- Converting
- Set up, operate, and monitor converting machines in accordance with production specifications and work instructions
- Verify product quality throughout production by conducting visual and measurement checks and making necessary adjustments
- Maximize equipment utilization by operating machinery at established speed and capacity targets
- Accurately complete production reports, including production counts, downtime, quality data, and machine status updates
- Review production schedules and coordinate machine changeovers to meet cost, quality, and service goals
- Identify and communicate maintenance needs; submit work orders and proactively support equipment upkeep
- Train, guide, and support First and Second Helpers to ensure safe and efficient machine operation
- Cross-train on additional converting lines to support operational flexibility
- Maintain compliance with all safety procedures, company policies, and housekeeping standards
- Assist with material handling and perform other duties as assigned to support production objectives
- Extrusion
- Start up and shut down extrusion lines in accordance with standard operating procedures
- Operate and adjust extruders, dies, haul-offs, saws, heaters, tanks, and auxiliary equipment
- Monitor machine controls and adjust motor RPM, temperature settings, and die configurations to maintain product specifications
- Conduct on-line product inspections and verify finished goods meet established quality standards before release to inventory
- Record machine settings, production output, scrap levels, and downtime in designated computer systems
- Maintain familiarity with product standards and manufacturing specifications
- Identify process deviations and implement corrective adjustments to ensure safe and efficient operation
- Assist in training and mentoring entry-level operators
- Maintain a safe, clean, and organized work area in compliance with company policies
Required Qualifications
- Converting
- High school diploma or GED
- Minimum six (6) months of experience in a manufacturing or production environment
- Ability to read and follow production instructions, factory masters, and job tickets
- Strong mathematical skills, including the ability to read a tape measure accurately and calculate percentages, measurements, and rates
- Ability to apply practical problem-solving skills in a structured production setting
- Willingness to rotate responsibilities with team members as needed to support production flow
- Extrusion
- High school diploma or equivalent
- Ability to operate industrial equipment with minimal supervision following training
- Basic computer skills for data entry and production reporting
- Mechanical aptitude and the ability to understand machine controls and warning systems
- Ability to lift up to 50 pounds occasionally and perform physical tasks associated with machine operation
Preferred Qualifications
- Converting
- Prior experience operating converting or packaging equipment
- Experience performing duties equivalent to a machine helper or load former
- Forklift certification or ability to obtain lift truck operator license
- Extrusion
- Prior experience operating extrusion equipment
- Experience performing die changes and machine setup adjustments
- Experience in a manufacturing environment involving temperature-controlled processes
Physical Demands
- Converting
- Regularly required to stand, walk, and use hands to handle or operate equipment
- Frequently required to reach, bend, stoop, kneel, or crouch
- May occasionally sit as needed
- Must have close, distance, color, and peripheral vision with the ability to adjust focus
- Extrusion
- Frequent standing, walking, reaching, and use of hands for machine adjustments
- Occasional stooping, kneeling, and crouching
- Regular lifting up to 25 pounds and occasional lifting up to 50 pounds
- Vision capabilities required for quality inspection and machine monitoring
Work Environment
- Converting
- Regular exposure to moving mechanical parts
- Frequent exposure to humidity, noise, and manufacturing conditions
- Occasional exposure to vibration, airborne particles, and elevated work areas
- Noise levels are typically loud in the production environment
- Extrusion
- Regular exposure to moving mechanical parts
- Frequent exposure to extreme heat and cold is associated with extrusion processes
- Occasional exposure to outdoor conditions
- Noise levels are typically loud
Benefits:
- Competitive hourly compensation
- 401(k) retirement plan
- Paid vacation and sick leave
- Medical, dental, and life insurance
- Performance-based raises to recognize your contributions