Plastic Extrusion Operator

Overview

We’re hiring skilled extrusion operators to help launch and scale a next-generation manufacturing facility in Knoxville. This is a full-time, hands-on role ideal for precision-minded individuals who thrive in early-stage environments where systems are still being built, and where every team member plays a key role in daily production, process improvement, and long-term success.

You’ll be working with a close-knit team and external integration partners to learn and operate newly installed extrusion and reformatting equipment. These systems are used to produce high-performance plastic materials for industries ranging from security to consumer products. From machine setup and monitoring to quality control and process ownership, you’ll play a vital role in getting production off the ground, and keeping it running smoothly.

This is a great opportunity for entrepreneurial operators who enjoy figuring things out, building systems from the ground up, and working closely with engineers and maintenance teams in a collaborative, high-tech environment.

Pay & Benefits

• Full-Time
• $28 - $31 /hr
• Medical, Dental, Vision, 401k, Paid Leave, Personal Leave and Sick Leave

Shift & Schedule

• Monday - Friday
• 7:00am - 4:00pm

Responsibilities

• Extrusion Machine Operation – Set up, start, and operate high-performance plastic extrusion equipment, adjusting machine parameters to maintain product specifications and material consistency.
• Reformatting Tool Operation – Operate downstream reformatting and cutting equipment to size extruded material according to customer and internal requirements.
• Quality Control & Inspection – Conduct regular inspections using calipers, micrometers, and visual tools to verify thickness, clarity, color, and dimensional accuracy; flag defects and adjust processes as needed.
• Startup & Commissioning Support – Work directly with external OEMs and engineering teams to learn new equipment during installation and startup; become a subject matter expert on machine operation post-handoff.
• Troubleshooting & Minor Maintenance – Identify, diagnose, and resolve minor process or equipment issues; coordinate with the maintenance team for larger repairs or rebuilds.
• Process Optimization – Monitor resin blends, feed rates, and cycle times to improve consistency and reduce scrap; contribute to team efforts to refine and standardize new processes.
• Documentation & Reporting – Maintain clear production logs, including run times, material usage, settings, and quality metrics; escalate deviations and improvement opportunities.
• Safety & Compliance – Follow all safety protocols including PPE, LOTO (as needed), and high-temperature material handling procedures; help maintain a clean, hazard-free work area.
• Team Collaboration – Work closely with production, maintenance, and engineering teams; support a positive, proactive team culture with a focus on shared goals and continuous learning.

Qualifications

Required

• Experience: 3+ years operating plastic extrusion or similar processing equipment
• Technical Skills: Comfortable adjusting temperature zones, feed rates, and line speed; familiarity with die setup and resin handling
• Inspection Tools: Proficient with calipers, micrometers, and visual QC tools
• Problem Solving: Able to identify process deviations and make in-process adjustments
• Communication: Able to clearly communicate issues, suggestions, and status updates with teammates and leadership
• Physical Requirements: Able to lift 50 lbs, work in warm environments, and stand for extended periods

Preferred

• Exposure to startup, commissioning, or new production line environments
• Familiarity with lean manufacturing, 5S, or continuous improvement processes
• Vocational or technical training in manufacturing or plastics technology