PLC Controls Technician

CSS is seeking a skilled and detail-oriented Controls Technician with experience in Programmable Logic Controllers (PLC) to join our maintenance team. The PLC Controls Technician will be responsible for installing, maintaining, troubleshooting, and repairing electrical systems and equipment throughout the facility. Reporting to the Maintenance Manager, this role requires hands-on expertise in electrical systems, with a strong focus on PLC systems to ensure the smooth operation of our production processes.

Key Responsibilities:

Electrical Maintenance & Troubleshooting:

• Perform routine and preventive maintenance on electrical systems, motors, circuits, and controls to ensure safe and reliable operation of equipment.
• Troubleshoot electrical issues, including power distribution systems, wiring, and electrical components within the production facility.
• Respond to electrical emergencies and resolve issues in a timely manner to minimize downtime.

PLC Programming & Maintenance:

• Maintain and troubleshoot Programmable Logic Controllers (PLCs) and associated control systems.
• Modify, program, and debug PLCs (Allen-Bradley, Siemens, etc.) to ensure optimal performance and functionality.
• Work closely with automation systems to ensure correct operation and integration of electrical components within the production systems.

System Installations & Upgrades:

• Install, test, and commission new electrical equipment, ensuring systems are properly integrated into the production environment.
• Perform upgrades and modifications to existing systems to improve reliability, functionality, and efficiency.

Safety & Compliance:

• Follow all safety protocols, particularly when working with high-voltage electrical systems, to ensure a safe work environment.
• Adhere to National Electrical Code (NEC) and local electrical standards and regulations.
• Assist with electrical safety inspections and audits to ensure compliance with OSHA and safety regulations.

Collaboration & Communication:

• Collaborate with the maintenance team and production personnel to troubleshoot and resolve electrical issues affecting production.
• Communicate effectively with team members, providing clear and accurate reports on electrical system status, repairs, and maintenance.

Documentation & Reporting:

• Maintain accurate records of electrical system repairs, maintenance schedules, and modifications to ensure proper documentation and compliance.
• Provide recommendations for equipment upgrades and system improvements to enhance performance and efficiency.

Continuous Improvement:

• Participate in continuous improvement efforts to enhance electrical systems and support the goals of the maintenance department.
• Recommend and implement energy-saving initiatives and system improvements.

Required Qualifications:

• Experience & Knowledge:

• Minimum of 3 years of experience as an Electrician in a manufacturing or industrial environment.
• Strong experience with PLC programming, troubleshooting, and maintenance (Allen-Bradley, Siemens, or similar systems).

• Experience with control circuits, electrical panels, and low/high-voltage systems.

Technical Skills:

• Proficient in electrical diagnostics, troubleshooting, and repairs.
• Familiarity with industrial automation systems and their integration with PLCs.
• Strong understanding of electrical safety and maintenance practices.

Certifications & Education:

• Journeyman Electrician certification (or equivalent) required.
• Technical certification in PLC programming or equivalent experience preferred.
• OSHA safety training or willingness to obtain safety certifications.

Physical & Environmental Requirements:

• Ability to lift and carry heavy equipment, tools, and materials (up to 50 lbs).
• Ability to work in a variety of environments, including both indoor and outdoor settings, and in temperature-controlled areas.

Preferred Skills:

• Additional Technical Skills:
  1. Experience with other automation systems (HMI, SCADA) is a plus.
  2. Ability to read and interpret electrical diagrams, schematics, and blueprints.
• Problem-Solving Skills:
  1. Strong troubleshooting and analytical skills to resolve complex electrical issues quickly and effectively.
• Team Collaboration:
  1. Ability to work well within a team and communicate effectively with colleagues from different departments.

Work Environment:

• The role will involve working in both office and manufacturing environments, with a primary focus on the production floor, where electrical systems are integral to daily operations.
• The position may require working in high-voltage environments and exposure to production equipment and machinery.