Plug Detail

Merritt Precision is seeking a detail-oriented and experienced Plug Detail Technician to join our composites tooling team. This role is essential in preparing high-accuracy master patterns (plugs) used to create production molds for the composites industry. The ideal candidate has strong surface-finishing skills, exceptional attention to detail, and a commitment to craftsmanship and safety. 

Key Responsibilities:

• Assist in the fabrication and preparation of master plugs for composite tooling projects
• Perform precision sanding, fairing, buffing, and polishing of plug surfaces to achieve exact dimensional and cosmetic standards
• Apply and maintain wax and release systems on plugs as required
• Mix and measure resin systems accurately with correct catalyst ratios for plug construction and repair
• Use hand tools to shape, sand, and finish plug surfaces with smooth, uniform contours
• Follow technical drawings, templates, and work instructions to ensure dimensional accuracy
• Maintain a clean and organized workspace in compliance with safety standards
• Perform inspections to verify plug quality and conformance to specifications
• Troubleshoot surface defects or dimensional issues, recommending and performing corrective actions
• Support process improvements to reduce rework and improve finish quality
• Train and mentor less experienced team members in proper plug detailing techniques and finishing best practices

Qualifications:

• Minimum 2 years of experience in plug building or detailing for composite tooling
• At least 2 years of hands-on experience with surface preparation, sanding, or fairing of large composite structures
• Prior experience in fiberglass lamination or composite fabrication preferred
• Familiarity with hand tools and precision measurement techniques
• Ability to read and interpret technical drawings and specifications
• Strong eye for surface quality and shape accuracy
• Able to work independently and meet production deadlines with minimal supervision

Physical Requirements:

• Ability to work in a non-climate-controlled manufacturing environment
• Must be able to stand, bend, and reach for extended periods
• Visual acuity required to identify small surface imperfections and ensure fair, uniform shapes
• Frequent use of arms, hands, and shoulders for sanding, fairing, and polishing tasks
• Fine motor skills necessary for precision surface work
• Must be able to climb on, over, or into large plug structures safely
• Must be able to wear personal protective equipment (PPE), including respirators when needed
• Able to safely lift up to 50 lbs as required
• This is a safety-sensitive position and requires full compliance with our fit-for-duty standards

Work Environment & ADA Compliance:

The physical and environmental conditions listed here are representative of those encountered while performing the essential functions of this job. Reasonable accommodations may be made for individuals with disabilities.

This position involves work in areas with potential exposure to dust, fiberglass, and fluctuating temperatures. The noise level is typically moderate, but hearing protection may be required in some areas. PPE, including safety glasses, gloves, respirators, and protective garments, must be worn as necessary.

Employees in safety-sensitive roles must report to work unimpaired by drugs, alcohol, or medications that affect alertness or motor skills.

Equal Employment Opportunity Statement:

Merritt Precision is proud to be an Equal Opportunity Employer. We are committed to creating a workplace where all individuals are treated with respect and dignity. We do not discriminate based on race, color, religion, sex, gender identity, sexual orientation, national origin, age, disability, veteran status, or any other legally protected status.

We also prohibit any form of harassment in the workplace and expect all team members to uphold a culture of inclusivity, respect, and professionalism.