Polymer Process Operator 1

Company Overview:

We are passionate about our employees.  We strive to create an environment that is stimulating and motivating and a culture that fosters mutual respect, teamwork, and career development.  Come join the Keystone team so we can build your career together!

In addition to competitive starting salaries, we offer a wide variety of competitive benefits, perks and programs that provide our employees the resources to pursue their goals, both at work and in their personal lives. 

Please visit our website at www.keystoneind.com to learn more about Keystone Industries and career opportunities.

Position Details:

• Title: Polymer Process Operator 


• Schedule: Team C: 5:45 am – 6:00 pm - Saturday through Monday


• Ideal Candidates: The ideal candidate will have previous experience in a chemical or pharmaceutical production environment with prior forklift experience.


• Location: Cherry Hill, NJ (08002)


• Salary Range: $30.00-$31.00 hourly, based on experience and qualifications. Plus, shift differential.  

Position Overview and Expectations

The Reactor Operator receives assignments from Shift Supervisors, Process Engineer and/or Department Manager via notes in the logs, other written correspondence or personally.  Work will also be reviewed and approved by this same group.  S/he has high standards regarding quality and maximizing productivity.

Essential Functions

• Read batch cards and record all information required, both written and electronically within the ERP systems


• Measure amounts of products or weights of filled containers to ensure conformance to specifications


• Mix ingredients according to specified procedures and formulas


• Operate various pieces of process equipment related to the specific job function such as batch tanks, blenders, pumps, compressors, etc.




• May operate PLC control systems




• Observes production and monitors equipment to ensure safe and efficient operation
  
  
  
  • Monitor and control temperatures
  
  
  • Monitor and control rotating equipment
  
  
  • Monitor and control pressures
  
  
  • Measure mass
  
  
  • Monitor and control mass/volumetric flow
  
  
  
  




• Routinely works from formulas, charts, tables, and schedules.


• Reads gauges and charts and records all data/work in required log(s)




• Follows Standard Operating Procedures and work instructions

• Responsible for maintaining proper records to avoid efficiency losses and cross-contamination of other products


• Responds quickly to process upsets to prevent production and quality losses, safety hazards, and OSHA-EPA violations


• Completes batch paperwork and maintains accurate inventory through cycle counts and proper electronic and physical transactions


• Collects “in-process” samples for quality control testing


• Understands how process variables affect product quality; identify and correct situations which may lower product quality

Cleaning of processing equipment, including lines, parts and vessels/tanks, etc.

• Performs routine inspection of equipment, such as pumps, mixers, agitators, compressors, etc. and record data as required
  
  
  
  • Using hand tools, trouble-shoots and performs minor repairs on specific machines
  
  
  • Replaces damaged or worn parts such as changing filters and other minor maintenance task as needed/requested
  
  
  
  

• Prepares equipment for maintenance following company established procedures


• Conducts Confined Space Entry as needed


• Reports any mechanical issues immediately to Supervisor


• Understands and routinely practices cGMP, FDA and Environmental, Health and Safety Regulations

• Safely operates overhead equipment such as jib and bridge cranes

• Maintains good attendance and covers for others in their absence

• Additional duties/ad hoc projects as assigned/requested by management

 EHS

• Adheres to wearing the proper PPE/Safety equipment at all times

• Maintains the highest level of housekeeping

• Understands and complies with all written safety, health and environmental procedures


• Attends all required scheduled Health, Safety and Environmental training sessions


• Participates in required Health, Safety and Environmental initiatives and programs


• Performs required administrative functions related to Health, Safety and Environmental functions such as completing forms, checklists and log sheets

Physical Demands and Work Environment

• Physical Demands:  Employee is required to walk; sit; use hands to finger, handle or feel objects, tools, or controls; reach with hands and arms; balance; stoop; bend; kneel and climb; and lift/move up to 50 lbs.  on a daily basis. In addition, must be able to maneuver and move 30 to 55 gallon drums or up to 450 pounds utilizing the proper drum material handling equipment provided and/or proper techniques.

• Work Environment: This position requires one to work in a manufacturing facility. There is a moderate level of noise, heat, cold, dust, and dirt.   Employee frequently works near moving mechanical equipment and chemicals and will be exposed to varying temperatures. 

Preferred Skills

• Leadership capabilities


• Mechanical capability/aptitude


• 2 years’ forklift experience with certification


• 2 years’ reactor or similar manufacturing operator experience, preferably in a batch environment

Desired Skills

• 1 year of forklift experience with certification


• 2-4 years of reactor or similar manufacturing operator experience

Education

• High School Graduate or GED