Process Development Engineer - Computational Fluid Modeling

Our client, a growing innovator in food additive manufacturing and process technology, is seeking a Process Development Engineer to lead new product and equipment development using computational fluid modeling and experimental design. This role offers a unique opportunity to work across R&D, pilot plant design, and hands-on implementation, supporting both food and emerging chemical industry clients. Approximately 60% of the role focuses on in-house innovation and process design, 20% involves working directly with technicians on the floor, and 20% is dedicated to setting up and analyzing experiments.

Key Responsibilities:

• Develop new processes and equipment using CFD tools (FLUENT or COMSOL) and apply modeling to support design decisions.
• Create detailed CAD diagrams and technical documentation for internal teams and outside fabricators.
• Collaborate with chemists, engineers, and technicians on design execution and implementation.
• Translate in-house ideas and client requests into technical solutions and pilot plant recommendations.
• Support lab and pilot-scale testing, including experimental design and troubleshooting.
• Spend time on the production floor supporting installation, scale-up, and validation of new systems.
• Contribute to production support activities and technology transfer from R&D to full-scale operations.

Required Qualifications:

• Bachelor’s, Master’s, or Ph.D. in Chemical Engineering, Mechanical Engineering, or related field (Physics, etc.).
• U.S. Citizen or Permanent Resident (required).
• Minimum 4 years of experience with CFD modeling and experimental design in a manufacturing or lab setting.
• Hands-on experience with FLUENT or COMSOL for computational fluid modeling.
• Proficiency in CAD.
• Strong knowledge of heat and mass transfer, fluid dynamics, and equipment specification.
• Experience installing and commissioning equipment in lab or production environments.

Preferred Qualifications:

• Experience with drying technologies or powder processing.
• Background in rheology, molecular dynamics, or molecular force interactions.
• Familiarity with Siemens Culgi or similar molecular modeling tools.
• Knowledge of molecular interaction techniques to improve product stability and flow.

Benefits:

• Competitive compensation with performance-based bonus eligibility.
• Tailored relocation assistance package.
• Collaborative and innovative R&D environment.
• Opportunity to work with cutting-edge technologies across food and chemical applications.