Process Engineer - Fuel Forms

• Support the development, design, optimization, and operation of fuel form manufacturing processes, including coating processes, graphite or ceramic powder processing, powder pressing, and sintering or furnace operations.
• Design and document manufacturing processes, including process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), equipment layouts, operating parameters, and process specifications.
• Perform process calculations, material and energy balances, and data analysis to support process scale-up, optimization, and troubleshooting.
• Support the selection, specification, and procurement of process equipment, including furnaces, coating systems, material handling equipment, presses, chemical processing equipment, and associated utilities.
• Operate process equipment to perform design verification and validation, commissioning activities, and process qualification.
• Support process automation and material handling systems, including integration of sensors, controls, and data acquisition systems.
• Develop and maintain standard operating procedures (SOPs), work instructions, and training documentation for fuel form processes.
• Conduct root cause analysis and implement corrective actions related to process deviations, equipment performance, and product quality.
• Support quality assurance activities, including process audits, inspections, and documentation reviews to ensure compliance with regulatory and safety requirements.
• Collaborate with facility, mechanical, and utility engineering teams to ensure process requirements are properly integrated into facility and infrastructure designs.
• Support continuous improvement initiatives focused on yield, reliability, throughput, safety, and cost reduction.
• Participate in hazard analyses and safety reviews related to chemical, thermal, and material handling operations.
• Maintain professional communication and documentation standards in all forms of internal and external communication.
• Provide technical guidance to junior engineers and technicians supporting fuel form manufacturing processes.
• Participate in cross-functional teams to standardize engineering workflows, documentation, and best practices.
• Perform other duties as assigned by management.

• Bachelor’s degree in Chemical, Materials, Mechanical, or Nuclear Engineering from an ABET EAC–accredited program is required.
• 5 years or more of relevant work experience is preferred. Advanced degrees may be in lieu of some years of experience.
• Experience with process development, manufacturing operations, or pilot-scale production environments is required.
• Experience with powder processing, coating processes, furnaces, thermal processing, or chemical manufacturing systems is strongly preferred.
• Ability to create and interpret PFDs, P&IDs, equipment specifications, and process documentation.
• Experience supporting process equipment installation, commissioning, and operational troubleshooting.
• Knowledge of applicable manufacturing, chemical, and safety standards and codes.
• Familiarity with process control systems, automation, and data collection tools.
• Experience with 2D and or 3D engineering and manufacturing tools is preferred.
• Strong analytical, problem-solving, and documentation skills.

Benefits:

All eligible employees enjoy an excellent benefits package, including medical/dental/vision insurance, short/long-term disability, life insurance, 401(k), paid time off including holidays, and tuition reimbursement.

EEO Statement:

MSTI is an equal-opportunity employer. All qualified candidates, including individuals with disabilities and protected veterans, are encouraged to apply. MSTI is an E-Verify employer. If you have difficulty using the online application system or need an accommodation to apply due to a disability, please email: [email protected].

EEO Employer/Vet/Disabled