Process Engineer (Injection Molding)

Company Overview
Our client, a leader in manufacturing components for electrical devices such as switches (breakers) and control systems, uses molding and metal stamping processes for customers in the appliance and electronics sectors. They specialize in the production of high-precision parts for assembly and work with advanced technology. They are seeking a Process Engineer (Injection Molding).

Job Summary:
We are seeking a highly skilled and experienced Process Engineer with a strong background in the sector, optimizes, and troubleshoots injection molding processes for high-quality, efficient production, focusing on scientific molding, process validation, data analysis, tooling integration, and leading continuous improvement activities using Lean methodologies (SMED, TPM) , while also mentoring and coordinating tool-shop and maintenance operators. 
The person will be also involved in the preparation of new products launches and cost analysis .

Key Responsibilities

• Process Development & Optimization: Establish and refine molding parameters, develop new processes for new products, and implement changes for better quality, cycle time, and efficiency.
• Troubleshooting: Diagnose and resolve complex material, tooling, equipment, and process issues.
• Validation & Documentation: Perform validations, conduct process capability studies, and maintain accurate process documentation (process sheets, work instructions).
• Tooling & Equipment: Supervise and mentor toolmakers, maintenance mechanics, and other technical personnel. Provide hands-on leadership in troubleshooting, repairing, and maintaining tools and equipment in good conditions. Ensure that team members are working efficiently and safely.
• Monitor and analyze Key Performance Indicators (KPIs) and Overall Equipment Efficiency (OEE) to identify performance gaps and implement corrective actions.
  Work closely with operations teams to meet or exceed production goals and quality standards.
• Assist in the preparation and production of various plastic components and systems, ensuring that processes run smoothly and meet customer specifications.
  Provide support during equipment setups, process validations, and production runs.
• Work closely with cross-functional teams (including  quality, planning, production, maintenence) to ensure that products are manufactured to specifications. Participate in team meetings and provide technical input for product improvements or process changes.
• Leadership & Training: Provide technical leadership, mentor technicians and operators, and train personnel on new processes and best practices.

• Education:  Degree in Mechanical/Industrial Engineering or related field.
• Experience: Several years of experience and a solid background in injection molding, tool design and maintaining,  process development, and new product introduction (NPI)
• Technical Skills: Proficient in scientific molding principles, data analysis, Moldflow (optional but beneficial), robotics (optional), and validation protocols.
• Methodologies: Knowledge of  Lean Manufacturing (SMED, OEE, TPM) , Root Cause Analysis (8D, CAPA, Pareto).
• Soft Skills: Strong problem-solving, leadership, communication, attention to detail, and ability to work in a fast-paced environment with a sense of urgency and proactivity.
• Availability to occasionally travel for customer visits outside Puerto Rico and/or for technical support and site visits, in case of need