Process Flow Simulation Engineer

Do you want to shape the world of tomorrow and work on innovative projects? Then you're a good fit for us! We are a global engineering group with 15,000 employees and 140 locations worldwide. With our services, we are driving the topics of energy efficiency, climate protection and decarbonization and developing tech industries into new dimensions.

In the United States, the world of SEGULA Technologies Experts revolves around industries such as automotive, software, energy and life sciences. As an independent player, we support OEMs and suppliers with personal engineering services. Take advantage of new opportunities and take on exciting tasks and attractive positions with direct customer assignment.

• Develop, validate, and maintain discrete-event simulation models of the car assembly line, focusing on throughput, buffer sizes, workstation performance, and resource utilization.
• Analyze production data, cycle times, and line layouts to identify bottlenecks, inefficiencies, and opportunities for improvement.
• Run “what-if” scenarios to evaluate design alternatives, shift plans, equipment changes, or new model integrations.
• Collaborate with cross-functional teams (production, quality, logistics, and engineering) to incorporate real-world constraints into simulation models.
• Present simulation results and actionable recommendations through detailed reports, charts, and interactive visualizations.
• Support capacity planning, layout changes, new line installations, and product launch readiness through simulation analysis.
• Provide training and documentation for stakeholders on simulation tools and findings.

Education:

Bachelor’s or Master’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, Operations Research, or related field.

Experience:

5–7 years of experience in manufacturing simulation, preferably in automotive or discrete assembly environments.

Hands-on experience with simulation tools such as Tecnomatix Plant Simulation, FlexSim, Simul8, or AnyLogic.

Skills:

• Strong understanding of assembly line operations, lean manufacturing, and throughput analysis.
• Proficient in interpreting CAD layouts, process flow charts, and production data.
• Familiarity with Python, VBA, or SQL for data handling and automation (preferred).
• Ability to communicate complex simulation outcomes clearly to both technical and non-technical stakeholders.
• Strong analytical thinking, problem-solving, and time management skills.

Preferred Qualifications:

Experience with vehicle assembly line planning or digital factory projects.

All your information will be kept confidential according to EEO guidelines.