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Project Engineer

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Job Description - Project Engineer

37189641 Project Engineer Fremont, CA 6 Months

Sigma Inc is currently looking for a Project Engineer

Responsibilities:

  • The Senior Engineer, Equipment is the Engineering technical lead on the Bulk Drug Substance (BDS), Drug Product (DP) and/or Process Science (PS) systems.
  • This includes but is not limited to Upstream and Downstream BDS, Filling and Packaging equipment.
  • Serve as a primary consultant to troubleshoot equipment/process issues through initial qualification and system release, support/participate/lead site CAPEX/OPEX/continuous improvement projects from feasibility study to handover.
  • Might also own change control and participate in deviation/risk assessment activities.
  • Manage medium in size and complexity equipment related projects.
  • Expected to act as System Owner for Process equipment (out of tolerance events, deviations, etc.) if required by area.

Technical Expertise

  • Experience and knowledge with process systems and equipment within the following areas: Bioreactors, Centrifuges, Chromatography skids and Columns, Prep and Hold tanks, CIP/SIP, Filling and Packaging equipment
  • Uses expert knowledge about the processes, automation and process-specific technology to participate in troubleshooting as the Engineering technical lead.
  • Technical Analysis: including process system and technology plant fits, capacity and equipment utilization, value engineering, sustainable design, constructability and assessment of applicable new technologies to balance performance, cost and maintainability.

Project Management

  • Lead/participate in CAPEX/OPEX/CI projects
  • Own risk assessment for new systems and changes to existing systems
  • Write/review project execution plans
  • Lead/manage startup/commissioning activities (e.g. approve commissioning report, review/approve TOPs, create/update/review/approve SOPs...)
  • Technical approvers of protocols and periodic monitoring
  • Lead/manage project team including overseeing & providing guidance on contractors' activities
  • Provides estimates of resource requirements

Optimization & Compliance

  • Own technical optimization of the field of care.
  • Ensures that the facility equipment, machinery, documentation and technical support meet the compliance, quality and EHS standards.
  • Leads/motivates activities to ensure a continuous optimization process.
  • Leads/execute CAPA, deviation, change control, and risk assessment (quality, business and/or safety)

Global Engineering

  • Leads implementation and improvement of best practice of technical standards, procedures.
  • Acts as a member of Global Engineering Biopharmaceuticals and of global Engineering Boehringer Ingelheim.
  • Participates in peer-to-peer reviews as needed.

Regulatory and/or Organizational Requirements:

  • Regulatory requirement per GMP, OSHA and FDA
  • Physical demands/surroundings - work primarily in an office environment. Required to be on the process floor as necessary to perform work outlined in this profile.
  • Some domestic and international travel may be required.
  • Visual Demands - must be able to read and see clearly with or without correction lenses.
  • Attendance/schedule - attendance requirements are based on general attendance policies and the needs of the business as set forth by direct manager.

Requirements

  • Bachelor's in Engineering, 5-10 years of related field experience or,
  • Master's in Engineering, +5 years' of related field experience or P.E. License
  • Minimum of 4 years' working experience in a GMP manufacturing environment
  • Excellent oral and written communication skills
  • Minimum 5 years and hands on experience with process system/equipment
  • Capable to own and lead risk assessment, root cause investigation, project startup/commissioning/qualification.
  • Expert on troubleshooting technical issues
  • Owner of change control, deviation and CAPA
  • Capable to lead projects (CAPEX or CI)
  • Oversee contractor(s) and provide guidance/approval on activities at site
  • Knowledge of GMP compliance
  • Technical expertise on process equipment/system
  • Recognize safety requirements in manufacturing environment
  • Equipment hands on experience
  • Project leadership experience
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