Quality Inspector IV

We are seeking an experienced Quality Inspector IV/CMM Programmer with expert-level knowledge of Geometric Dimensioning and Tolerancing (GD&T), blueprint interpretation, and precision measurement.

In this role, you will translate complex engineering drawings and mathematical data into accurate CMM inspection programs—ensuring manufactured components, assemblies, and enclosures meet exact engineering, quality, and customer specifications.

Key Responsibilities

• Develop, validate, and maintain CMM programs for complex machined and fabricated components, assemblies, and enclosures.
• Perform first-piece, first-article, incoming, in-process, and final inspections.
• Review and approve inspection results before production begins.
• Interpret engineering drawings, GD&T, specifications, travelers, BOMs, solid models, and related technical documentation.
• Identify discrepancies between solid models and engineering drawings and coordinate corrective actions.
• Generate detailed inspection reports and statistical quality data, including SPC and CPK reports.
• Develop CMM reporting platforms and customized report formats.
• Audit quality-control processes and inspection programs for compliance with internal and customer standards.
• Support internal and external source inspections.
• Perform reverse engineering by converting physical products into usable electronic data for engineering and manufacturing.
• Participate in New Product Introduction (NPI) activities to evaluate inspection methods, drawing accuracy, tooling requirements, and potential failure points.
• Develop inspection techniques, work instructions, and supporting materials for Level I, II, and III inspectors.
• Collaborate with Engineering, Manufacturing, suppliers, and customers to resolve quality-related issues.
• Recommend opportunities to improve inspection methods and manufacturing processes.
• Maintain a clean, organized, and safe work environment.

Required Skills and Qualifications

• Expert-level understanding and application of GD&T.
• Advanced CMM programming and mechanical inspection experience.
• Ability to determine the most effective inspection method regardless of part geometry or complexity.
• Expert ability to read and interpret blueprints, production instructions, specifications, BOMs, schematics, weld symbols, and inspection requirements.
• Strong knowledge of machining standards and secondary processes, including painting, powder coating, and plating.
• Experience calculating flat patterns and inspecting precision sheet-metal components.
• Expert proficiency with precision measuring equipment, including micrometers, calipers, and other handheld inspection tools.
• Strong mathematical, analytical, organizational, and problem-solving abilities.
• Excellent attention to detail.
• Strong written and verbal communication skills.
• Proficiency with Microsoft Office, database software, and computer-based inspection systems.

Education and Experience

• High school diploma or equivalent required.
• Technical coursework or an associate degree preferred.
• Certified Welding Inspector (CWI) certification required.
• ASQ certification preferred.
• 10+ years of experience in a production or related manufacturing environment.
• 5+ years of full-time CMM programming experience required.
• Mitutoyo and/or Zeiss CMM programming experience preferred.
• Online and offline CMM programming experience preferred.
• Laser Tracker or portable CMM programming experience is a plus.
• Experience recommending or supporting process-development improvements is a plus.

Physical and Work Requirements

• Work is primarily performed in a manufacturing environment.
• Ability to stand for extended periods and regularly walk, reach, grasp, bend, kneel, crouch, push, and pull.
• Ability to lift or exert up to 75 pounds occasionally, 25 pounds frequently, and 15 pounds regularly.
• Must possess the visual acuity and manual dexterity required to perform detailed inspections.
• Personal protective equipment must be worn as required.
• May work around moving machinery, electrical equipment, chemicals, and manufacturing debris.