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Senior Controls Engineer

Job Description - Senior Controls Engineer

Join a Top Engineering Firm That’s 100% Employee-Owned


Wunderlich-Malec Engineering (WM) is one of the largest and most well-established engineering firms in the U.S., with over 40 years of industry leadership. As a 100% employee-owned ESOP company, we’re proud to be ranked among the Top 5 Systems Integrators and an ENR Top 500 Firm.


We’re looking for a Senior Controls Engineer to join our Irvine, CA office. In this leadership role, you’ll design and implement innovative automation solutions across industries like Life Sciences, Food & Beverage, and Manufacturing.


What You’ll Do


As a Senior Controls Engineer, you’ll lead projects from concept to commissioning, working directly with clients and internal teams. Your responsibilities will include:


🔧 Automation & Controls Engineering



  • Design and implement control systems using PLC, HMI, SCADA, and DCS platforms (Ignition and PlantPAx experience is a plus)

  • Develop control system architecture, select components, and create detailed schematics

  • Program controllers (Ladder, SFC, Structured Text) and visualization systems (HMI/SCADA)

  • Build databases for historical data archiving and display

  • Utilize programming languages like VBA, .NET, SQL, and Python for advanced HMI/SCADA development


🌐 Industrial Networking



  • Design and implement fiber, wired, and wireless networks using industrial protocols (Ethernet/IP, Profinet, IT/OT)


📈 Project Leadership & Management



  • Lead engineering teams and mentor junior staff

  • Manage project execution plans, budgets, schedules, and reporting

  • Oversee daily operations of projects up to $1M and ensure profitability

  • Act as technical lead and occasionally serve as Project Manager


What You Bring


🎓 Education & Experience



  • Bachelor’s degree in Electrical, Mechanical, Chemical Engineering, Computer Science, or equivalent experience

  • 7+ years of experience in controls engineering, including:

    • Rslogix 500, Studio 5000 PLC programming

    • Siemens Step 7 and TIA Portal programming

    • Rockwell Automation platforms (FactoryTalk, PlantPAX)

    • Inductive Automation Ignition

    • S88 Batch/Recipes, OEE, MES, ERP systems

    • Electrical schematics and control panel design

    • AutoCAD proficiency




🤝 Leadership & Collaboration



  • Proven ability to lead teams and mentor engineers

  • Strong communication and client-facing skills

  • Professional references from a manager, peer, and subordinate


✈️ Travel



  • Up to 25% out-of-state travel; regular visits to client sites in Southern California


 Work Environment & Physical Requirements



  • Hybrid mix of standard office environment and work-from-home leadership (at least 3 days of office work, discretionary 2 days of remote work, and on-site job walks as needed per week), up to 25% level of travel to client sites in the US; diverse industrial environments; flexible for out-of-region candidates but Southern California Region (specifically Orange County, Inland Empire, and San Diego) preferred.


Physical Demands of Position



  • Seeing, color perception, hearing, clear speech, dexterity in hands, driving, lifting, ability to mount/dismount equipment, pushing and pulling.


Why Join WM?


We offer a comprehensive benefits package for full-time employee-owners, including:


Ready to lead cutting-edge automation projects and grow with a company that invests in you?


*Job Descriptions are not exhaustive lists of all skills, responsibilities, or efforts associated with a job.  They reflect principal job elements essential for performing the job and evaluating performance.


Wunderlich-Malec is proud to offer a comprehensive employee-owner benefit package. Full-time employees may be eligible for the following benefits: Medical • Dental • Vision • Basic and Supplemental Life and AD&D • Long Term Disability • Voluntary Short Term Disability • Healthcare & Dependent Care Flexible Spending Accounts • Health Savings Account • Paid Time Off (PTO) • Paid Holidays • Tuition Reimbursement • Referral Bonus Program • 401(k)/Profit Sharing • 100% ESOP (Employee Stock Ownership Plan) • Employee Assistance Program • Will Preparation Resources • Worldwide Travel Assistance.


The expected salary range is $110,000 to $155,000 base per year depending on qualifications plus a discretionary bonus and employee stock program.


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#LI-WM1

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About the Company

Wunderlich-malec Careers

Wunderlich-Malec’s success is fueled by our strong and long-lasting customer relationships guided by our company culture of entrepreneurial spirit.

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