Senior DeltaV Controls Engineer

JOB DESCRIPTION

• We have a Senior DeltaV Engineer opportunity in our Raleigh, NC office.


• This person will lead the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry.


• This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions.


• The ideal candidate will have a proven track record of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.

RESPONSIBILITIES

• All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.


• Design and implement DeltaV control systems for complex Life Sciences capital projects


• Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution


• Lead system architecture development and control strategies to enhance manufacturing efficiency


• Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance


• Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines


• Utilize a class-based approach in overall design to maximize scalability and standardization across projects


• Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems


• Specify and procure instrumentation and hardware components


• Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus


• Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus


• Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning


• Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions


• Oversee the full project lifecycle, from requirements gathering to commissioning and validation


• Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices


• Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance


• Mentor and provide technical leadership to junior engineers and cross-disciplinary teams


• Coordinate with clients, stakeholders, and regulatory bodies to ensure project success


• Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management


• Troubleshoot complex automation challenges and drive continuous improvements in system performance


• Travel up to 25% for on-site support, commissioning, and client engagement

WORKING CONDITIONS

• The work environment characteristics described here represent those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform essential functions.


• Office Work:


• Office desk/cubicle environment


• Frequent use of computers, engineering tools, and industrial control systems

Our People

• Empowered Individuals – Employee-owned, we are able to hire the best and empower them to develop and deliver solutions


• Rewarded & Motivated – Investing in continuing education and world-class benefits keeps our staff motivated


• Positive Attitudes – Dedicated experts are committed in the long run and bring a positive, can-do attitude to your project


• Knowledgeable – Recognized industry experts reinforced with ongoing training remain knowledgeable on the latest industry trends and directions

*Job Descriptions are not exhaustive lists of all skills, responsibilities, or efforts associated with a job. They reflect principal job elements essential for performing the job and evaluating performance.