Senior Structures Manufacturing Engineer

EVONA are working with a pioneering aerospace company dedicated to pushing the boundaries of speed and efficiency in air travel. Leveraging cutting-edge technologies and innovative engineering solutions, they are committed to revolutionizing the future of transportation

Roles & Responsibilities:

Responsible for the build and inspection processes for the structural assembly and testing of primary and secondary structures
Develop, qualify, and refine manufacturing processes to meet all design and business requirements including safety, quality, efficiency, and delivery and drive continuous improvement across these areas.
Collaborate with other engineers, subject matter experts, and technicians to solve large-scale production challenges. Provide training to others on operations and process improvement.
You will resolve product non-conformances and collaborate with the quality team to implement root cause analysis and corrective actions
You will provide input into the design and development of new and existing hardware and take a lead role in the manufacturing and integration of our current and next-generation vehicles
You will identify, plan, and execute on capital equipment, machine, and layout upgrades to meet production demand
You will develop and refine floor layouts, capacity models, and product flow analysis to ensure on-time delivery of the vehicle as a whole
You will apply process improvement methodologies and tools (e.g. value stream mapping, problem-solving, visual management, etc.) to reduce manufacturing build hours and quality issues; increase production rates; and remove waste from complex processes
Managing and executing to tight deadlines
Work with design engineers to evaluate designs for manufacturability and test requirements, then implement them.
You will ideate and implement tooling and test solutions, enabling high-quality built hardware

Qualifications & Requirements:

Bachelor’s or Master’s Degree in Engineering
5+ years of experience in aviation or aerospace manufacturing environment
Be comfortable with sometimes working in a production environment for long periods.
Ability to make appropriate assumptions and perform trade studies using first principles and engineering fundamentals to create rationale for clear recommendations
Experience with high volume manufacturing, or design for manufacture and product development life cycle, or quality tools including root cause and corrective action, PFMEAs, QMS and process auditing and statistical analysis of quality metrics
Experience with metallic manufacturing techniques and equipment for processes such as CNC fabrication, welding (orbital tube and TIG), precision cleaning, forming, inspection, etc.
Demonstrated experience with CAD and geometric dimensioning and tolerancing (GD&T)
Working knowledge of Python or other coding languages
Experience in control and monitoring of complex automated systems and risk assessment/reduction of the system
Strong communication skills
Ability to work overtime and weekends if required

Desired Skills:

Experience in a start-up or fast paced environment
Experience working in a flight, aviation, aerospace development program
Experience transitioning parts from first article to production
Experience working with Inconel and Titanium
Experience working with 3D-printed parts, castings, or forgings

If you would like more information, please reach out to Yasmin Hamdy at [email protected]

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