| Position : Shift Incharge | ||
| Reports to : Section Incharge - Stock Preparation & Tire Building | ||
| Department : Production | ||
| Purpose : To achieve shift production in Tire Building area | ||
| S.No | Role | Task |
| 1 | Ensure safety | Identification and closure of unsafe condition |
| Identification and closure of unsafe act | ||
| Ensure 100% usage of PPE | ||
| Provide JSA training to all existing operators and New joinees | ||
| 2 | Achieve Shift Production | Ensure Product Quality |
| Avoid Shift wise overaged material - Part roll, Fabric, Compound, Inner, Bead and Steel Belt | ||
| Avoid Shift wise overaged material - Green Tire and Carcass | ||
| Avoid number of cut ply generation and Part Roll generation | ||
| Reduce tyre scrap due to building process | ||
| Reduce Green Tire and Carcass scrap | ||
| Reduce fabric scrap | ||
| Avoid band short close | ||
| Conduct layered audit for process and product quality | ||
| Prepare Shiftwise classification of scrap | ||
| Ensure Zero quality accident | ||
| Adhere compliance of MHE (Right material-Right MHE) | ||
| Enhance Tire Building Delivery | ||
| Scan Input & Output material | ||
| Adherance to NGT & LD | ||
| Avoid tire loss due to building process | ||
| Adhere Positional Manpower as per Plan | ||
| System Implementation and Follow up | ||
| Ensure 100% usage of A - frame trolley | ||
| Follow up for updation in Kanban Board | ||
| Maintain 5S in shop floor | ||
| Follow Spider man system for online material availablity | ||
| Follow up for completion of 3C (Constant quantity,Constant container,Constant location) board | ||
| 3 | Execute Tire Building Cost Optimization activities | Reduce Naptha consumption |
| Track DC (Direct Consummables) and IDC (Indirect Consummables) cost and highlight to Section Incharge in case of deviation | ||
| 4 | Carry out activities related to Employee Engagement | Provide Process wise training for operators |
| Follow up Operators for SOP adherance | ||
| Provide OPL training to operators | ||
| Monitor Employee Involvement in JH activities | ||
| Monitor Employee Involvement in Idea generation | ||
| 5 | Execute activities for Implementation of TPM &TQM | Update Circle Board, Conduct Circle meeting and Conduct JH step audit |
| Implemen Kaizen as per plan | ||
| Complet QCC Project as per plan | ||
| Pass entries in CMMS for breakdowns | ||
| Identify and initiate corrective action with respect to 5S abnormalities | ||
| Update PD DRM and conduct Tire - 1 meeting | ||
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