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Sr. NPI Quality Engineer

Job Description - Sr. NPI Quality Engineer

Description

Key Responsibilities

New Product Introduction & Design Quality

  • Lead quality planning for NPI programs using APQP methodology, ensuring quality deliverables are met at each phase gate.

  • Facilitate DFMEA sessions with cross-functional engineering teams; drive risk reduction actions and verify closure.

  • Author and maintain Design Verification Plans and Process Control Plans for new handler platforms.

  • Define incoming inspection criteria and first article inspection (FAI) requirements for new components and assemblies.

  • Track and report First Design Right (FDR) metrics; identify systemic design escape patterns and drive corrective action.

  • Participate in design reviews (PDR, CDR, PRR) as the quality voice, raising and tracking quality-related action items.

Supplier Quality

  • Qualify new suppliers and components through PPAP, capability studies, and on-site audits.

  • Monitor supplier quality performance (DPPM, OTD, audit score) and lead supplier corrective action (SCAR) processes.

  • Collaborate with supply chain to develop and enforce supplier quality agreements and control plan requirements.

  • Drive supplier process improvements to meet cost-of-quality and delivery targets in alignment with the ISG/THG supplier quality roadmap.

  • Conduct periodic supplier audits at domestic and international suppliers; document findings and track closure.

Customer Quality & Field Performance

  • Own customer Delivery Quality (DQ) metrics for the handler product line; investigate field escapes and lead root cause / corrective action to closure.

  • Interface directly with customer quality teams and field service engineers to resolve quality issues, prepare 8D reports, and present corrective actions.

  • Manage warranty analysis program: track failure modes and translate warranty data into design or process improvements.

  • Monitor DPPM and DQ trends; prepare regular quality performance summaries for internal and customer-facing reviews.

  • Represent Cohu quality in customer quality audits and business reviews.

Quality Systems & Continuous Improvement

  • Maintain and improve the product-line Process Control Plan, ensuring metrics are defined, owners are assigned, and targets are reviewed quarterly.

  • Lead or support ISO 9001 internal audits; ensure NPI and design processes are effectively documented and followed.

  • Apply statistical tools (SPC, Cpk, Pareto, DOE) to identify and eliminate quality risk.

  • Drive cross-functional corrective and preventive action (CAPA) processes and verify effectiveness of implemented solutions.

  • Mentor junior engineers and promote quality culture within the Rancho Bernardo engineering team.

Required Qualifications

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related technical discipline.

  • 7+ years of quality engineering experience in a hardware product development or manufacturing environment.

  • Demonstrated hands-on experience with APQP (Advanced Product Quality Planning), DFMEA, control plans, and process capability analysis.

  • Proven track record managing supplier quality, including conducting supplier audits and driving SCAR resolution.

  • Experience with customer-facing quality processes: 8D problem-solving, DQ/warranty analysis, customer corrective action reports.

  • Strong proficiency with quality tools: FMEA, SPC, Fishbone/Ishikawa, 5-Why, measurement system analysis (MSA/Gage R&R).

  • Ability to read and interpret engineering drawings, GD&T, and assembly specifications.

  • Excellent written and verbal communication skills; comfortable presenting findings to customers and senior leadership.

  • Self-directed, detail-oriented, and comfortable managing multiple priorities in a fast-paced NPI environment.

Preferred Qualifications

  • Experience in semiconductor capital equipment, precision electromechanical assemblies, or high-mix low-volume manufacturing.

  • Familiarity with semiconductor test handler operation, including pick-and-place, thermal, and vision systems.

  • ASQ Certified Quality Engineer (CQE) or Six Sigma Black/Green Belt certification.

  • Experience working within ISO 9001, AS9100, IATF16949 or VDA quality management systems.

  • Proficiency with Oracle ERP systems for quality records, RMA management, and supplier performance tracking.

  • Experience with structured product development processes (Stage-Gate, PDP) in a design center environment.

  • Background working with global manufacturing partners in Southeast Asia or Europe.

What We Offer

  • A high-impact role at the center of next-generation handler development, where quality decisions shape products shipped to the world’s leading semiconductor manufacturers.

  • Cross-functional collaboration with global engineering, manufacturing, supply chain, and customer quality teams.

  • Competitive salary, performance bonus, equity participation, and comprehensive benefits including medical, dental, vision, and 401(k).

  • Professional development support includes training, certification sponsorship, and career growth opportunities within a growing global company.



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