Sr. Test Engineer, Abuse Test & Engineering

Cells are the common denominator for every Tesla product. In the Abuse Testing & Engineering group, we push battery systems to their limits and beyond using specialized equipment to apply electrical, mechanical, and thermal stresses. Our goal is to provide rapid feedback to inform designs early in development, by understanding how robust systems perform under abusive conditions. We accommodate external regulations but have a strong focus on internal requirements and testing to failure. Every Tesla battery product comes through our lab, both vehicles and energy storage. Our environment is fast-paced and incredibly exciting.

We are looking for an engineer to test battery propagation resistance across all programs, including vehicle and energy storage. In this role, you would be responsible for the test end-to-end, from conception, through planning and execution, to results summary and associated decision-making. As a result, Tesla will be able to evaluate a broad set of options for cell supply and module architecture, while launching and optimizing products at a rapid pace.

What to Expect

Cells are the common denominator for every Tesla product. In the Abuse Testing & Engineering group, we push battery systems to their limits and beyond using specialized equipment to apply electrical, mechanical, and thermal stresses. Our goal is to provide rapid feedback to inform designs early in development, by understanding how robust systems perform under abusive conditions. We accommodate external regulations but have a strong focus on internal requirements and testing to failure. Every Tesla battery product comes through our lab, both vehicles and energy storage. Our environment is fast-paced and incredibly exciting.

We are looking for an engineer to test battery propagation resistance across all programs, including vehicle and energy storage. In this role, you would be responsible for the test end-to-end, from conception, through planning and execution, to results summary and associated decision-making. As a result, Tesla will be able to evaluate a broad set of options for cell supply and module architecture, while launching and optimizing products at a rapid pace.
What You’ll Do

Through engagement with cell and module teams, develop and prioritize test needs
Communicate results to internal teams and cell suppliers
Manage and improve statistical framework
Track and study failure modes and suggest methods to deepen our understanding
Work with technicians and test systems engineers to understand preparation and test process, identify bottlenecks and opportunities for improvement (higher throughput and better fidelity)
Maintain and improve results database and visualization
Develop test environment to represent unique aspects of pack environment (geometric, thermal, electrical)
In collaboration with modeling engineer, design tests and instrument samples in order to improve the model’s accuracy and utility
What You’ll Bring

Degree in Mechanical Engineering, Electrical Engineering, Chemical Engineering, or equivelent experience
Experience with heat transfer and electrical fundamentals
5+ years’ experience in physically-applied engineering (lab, machine shop, hobby project…)
Willingness to be hands-on (fabrication/modification, instrumentation, electrical troubleshooting, sample inspection, etc.)
Experience with instrumentation / data acquisition
Enjoys working in cross-functional groups and leading technicians
Able to plan many concurrent activities in a fast-paced, rapidly changing environment
Statistical background a plus
CAD experience a plus
Programming experience in Matlab strongly preferred. SQL a plus

Compensation and Benefits

Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
LGBTQ+ care concierge services
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$80,000 - $300,000/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.
Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.
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