TOOLING MAINTENANCE - IA

Description

POSITION SUMMARY:

• To maintain molds and tooling for use in production; to perform mold and tooling changes safely and efficiently; to keep Tool Room Supervisor informed of the condition of all molds and components.

ESSENTIAL FUNCTIONS:

• Performs scheduled maintenance on molds as directed by the Tool Room Supervisor;
• Maintenance tasks include but are not limited to:

- Complete dis-assembly of molds

- Clean and inspection of all components

- Repair any damages as directed by Tool Room Supervisor

- Install, replace, and maintain water and hydraulic fittings

- Troubleshoot, repair and maintain HR manifolds, controllers, and cables

- Perform tooling changeovers only after reviewing the applicable Mold Recipe Document (cores, strippers, cavities, gate inserts, and plates)

- Prior to production – test water and HR systems, including controllers

- Replace “O” rings and seals

- Lubricate molds

• Transport and manipulate molds by use of fork lifts and overhead cranes;
• Documents condition of tooling; informs supervisor of any major damage to mold or tooling;
• Checks knock out rods, chute for mold, water lines/hoses, etc.;
• Returns tooling and components to their assigned locations;
• Hooks up / unhooks water, chute, and cylinder (if rack mold) for mold changes in accordance to engineering approves prints;
• Installs / removes knock out rods, conveyors, spinner bowls, side shields, and thermolator;
• Hooks up / unhooks controller, (if hot runner mold);
• Constructs side shields, chutes, or knock out rods as required;
• Adheres to all department safety procedures;
• Undergoes training and becomes proficient in all tool room related Phoenix Work Instructions;
• Participates in additional training to improve knowledge and hands-on skill levels. 

OTHER RESPONSIBILITES:

• Responsible for using IQMS (MRO) as needed to document P.M.’s and work orders.
• Responsible for following all Food Safety related policies and procedures.
• Responsible for following all Safety Rules, policies, procedures and work instructions.
• Backup: Off-shift Tooling Maintenance.

Requirements

EDUCATION AND TRAINING:

· Minimum High School diploma or equivalent; ability to read and understand blueprints; English reading and writing skills; ability to use micrometer, ruler, and caliper; forklift and man lift certifications required

• Minimum High School diploma or equivalent; ability to read and understand blueprints; English reading and writing skills; ability to use micrometer, ruler, and caliper; forklift and man lift certifications required

EXPERIENCE:

• Minimum 3 years of related experience

PHYSICAL DEMANDS:

• Lifting or Carrying (0-35 lbs. typically 0-15% of the day)
• Simple Grasping (0-15%) - sorting, filing
• Fine Manipulating (30-70%) - typing, computer work

EQUIPMENT USED:

• Computer, calculator, telephone, portable electronic devices

CONTACTS:

• Production Department Managers
• Molding and Lining Maintenance personnel
• Corporate Tooling Engineer
• Customer Service; Process
• Design Engineering personnel
• Production Planners
• Vice President of Operations Support
• Director of Engineering

SUPERVISION:

• Reports to Tool Room Supervisor