Manufacturing Services Engineer

Job Description

As a Manufacturing Services Engineer for Fan Blade Singapore Facility, you will provide support to the Manufacturing Services Leader in ensuring safe, reliable and efficient operation of manufacturing equipment and service systems. The role will have a strong focus on CNC manufacturing systems, ABB robotic applications and Fixture Care management to support production performance, equipment reliability and operational excellence.

Key Accountabilities:

• Lead and coordinate maintenance and manufacturing services activity for CNC and robotic manufacturing cells to ensure high equipment availability, reliability and process stability.
• Coordinate designated aspects of external Service Provider partnerships delivered by Manufacturing Services, in line with business requirements and company standards.
• Provide data analysis and identifying opportunities to improve cell and machine performance
• Support implementation of the company Health & Safety Standards which may include taking the role of Responsible Person (RP) for specified activities.
• Develop framework contracts and Service Level Agreements for external Service Providers
• Coach and support technicians in CNC maintenance, ABB robotic systems, fixture care, troubleshooting and reliability best practices.
• Engaging in quality control activities to guarantee that manufacturing services practices adhere to both internal benchmarks and external regulations or certifications.
• Expected to hold key secondary appointments in the Manufacturing Services lines such as:

• Take the lead for Fixture Care, developing the service to the business and ensuring that the Fixture Care service providers are monitored against agreed performance levels.
• Direct all aspects of the partnership with the Material Revert Service Provider at cell and plant level, measuring and monitoring performance against implemented Service Level Agreements.
• Develop and implement Energy Management plans, strategies and initiatives for Manufacturing Services at cell and plant level.
• Manage the Calibration requirements of the business and oversee the Calibration Service Provider monitoring performance against implemented Service Level Agreements.
• Administer the business requirements for Engineering Inspections.
• Interface with the Fluid Management Service Provider at cell and plant level ensuring that the required service levels are achieved.
• In conjunction with the business Risk Manager and Manufacturing Services Leader (MSL), manage the Risk improvement plans.
• Liaise with other MSEs within the company, in order to deliver objectives and goals across the whole of Manufacturing Services.
• Effective utilization of predictive and other non-destructive testing methodologies designed to proactively identify and isolate inherent reliability problems to prevent unplanned equipment breakdowns.
• Effective application of data analysis techniques such as Statistical Process Control (SPC), Reliability modelling and prediction, root cause analysis (RCA), failure reporting, analysis and corrective action system (FRACAS).
• System administrator for Maximo, Gage In site & Statutory Inspection Database with all manufacturing equipment records and maintenance activities.
• Technically responsible for moderately sized projects relating to CNC machine tools and Non-Conventional machining - liaising with machine tool manufactures their agents and control suppliers to provide technical leadership to ensure the project delivered to the right quality, on time, and to budget.

Behavioural Expectations:

• Demonstrate a strong safety-first mindset and actively promote Zero Harm culture in all maintenance and operational activities.
• Take ownership and accountability for equipment reliability, robotic system performance, fixture integrity and issue resolution until closure.
• Drive proactive continuous improvement through innovation, standardisation, waste elimination and reliability enhancement.
• Demonstrate urgency, resilience and strong decision-making during machine breakdowns and production-critical situations.
• Communicate effectively and collaborate professionally across Operations, Engineering, Quality, HSE and external stakeholders.
• Promote teamwork, technical excellence and continuous learning within the maintenance organisation.

Technical Competencies:

• CNC Machine Maintenance & Reliability
• ABB Robotics & Automation Systems
• Fixture Care & Asset Lifecycle Management
• Preventive / Predictive Maintenance
• Root Cause Analysis (RCA) & Problem Solving
• TPM / RCM Methodologies
• Risk Assessment & HSE Management
• Statistical Process Control (SPC) & Data Analysis
• Supplier & OEM Management
• Maximo CMMS Administration
• Mechanical, Electrical & CNC Control Systems Knowledge
• Project Management & Continuous Improvement

Education and Experience:

• Bachelor’s Degree in Electrical/Mechanical/Mechatronics/Aerospace Engineering.
• Working experience with proven track records in asset management and reliability maintenance.
• Personnel handling and management skills with experiences in managing continuous improvement projects.
• Systematic problem-solving skills relating to handling of equipment troubleshooting and operational support issues and customer/ vendor relationships. Excellent interpersonal, communication and facilitation skills are a must.
• Must be conversant with industry regulations, best practices and maintenance management fundamentals such as Total Productive Maintenance (TPM) and Reliability Centered Maintenance (RCM). Knowledge of Maximo system.
• Qualifications in project management lean six sigma or any other relevant certifications will be advantageous.
• Strong troubleshooting and technical knowledge of CNC machines, robotic systems, manufacturing fixtures and automated equipment.

As part of our selection process, candidates in certain locations may be asked to complete an online assessment, which can include cognitive and behavioural aptitude testing relevant to the role. If required, full instructions for the next steps will be provided.

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